AI 立式插件机接料带 三孔/五孔/六孔 与接料剪
AI 立式接料带 换料时插件机照常运转
AI 立式（径向）接料带是一种预先模切的胶粘接料片，用来连接两段径向编带元件（电容、电感、LED 等纸质载带上的元件），使径向自动插件机在一盘料或一箱 ammo 料用完时继续供料。每片接料片都冲有与编带送料孔对齐的孔，供料器的棘轮可以直接带动接头通过。南方机械提供三孔与五孔规格、美纹纸或牛皮纸基材，并配有适用于 12.7 mm 与 15.0 mm 径向编带的手动接料剪。
在供料器旁一分钟内把一盘径向编带元件的料尾接到下一盘的料头，产线不停。美纹纸或牛皮纸三孔、五孔接料片，正反面精密模切，另配适用于 12.7 mm 与 15.0 mm 径向编带的手动接料剪。
主要特点
每次重新穿带都要几分钟
不接料，操作员就得停下工位，把新编带穿过供料器，再对准第一颗元件。乘以每一盘料、每一个供料器、每一个班次。
办公胶带扛不住棘轮
普通胶带盖住送料孔，棘爪无处可推。接头会打滑、撕裂或卡料，而且总在没人看着的时候。
接头偏位，元件就不在节距上
接料只要让节距偏移哪怕不到一个孔，后面的元件到达剪脚和插件头时就会偏心，表现为引脚弯曲和漏插。
残胶最后都进了机器
劣质胶会溢出、粘灰，弄脏导轨和棘轮。耗材反而制造了保养工作。
剪口不齐，每次接料都靠运气
用剪刀剪，断口可能落在两个孔之间的任何位置。孔都不在，接料片自然无法对位。
临时采购的耗材总在夜班断货
接料带便宜，所以没人做计划。直到夜班发现盒子空了，只好从抽屉里随便拿胶带凑合。
规格参数
数据均摘自 Southern Machinery 公开资料。两个来源不一致时，同时列出两个数值及其出处。
| 用途 | Splicing taped radial (vertical-insertion) components on auto-insertion machines and radial tape feeders · Verified material |
|---|---|
| 标准规格 | 3-hole and 5-hole · Verified material |
| 其他规格 | 6-hole, 2-hole, single-hole, black 3-hole: on request · To be confirmed |
| 基材 | Masking paper or kraft paper · Verified material |
| 胶 | High-viscosity, high-strength; synthetic rubber type per factory listing; masking version no residue · Verified material |
| 加工 | Precision die-cut on front and back faces, enlarged holes, raised locating dots · Verified material |
| 三孔接料片尺寸 | 42 mm long × 36 mm wide (unfolded), one listing; see the open points below · To be confirmed |
| 包装 | Masking: 1,000 pcs/roll · Kraft: 500 pcs/roll (Southern Machinery codes) · Verified material |
| 料号 | SCT-031000 · SCT-030500 · SCT-051000 · SCT-050500 · Verified material |
| 接料剪 | Hand tool, versions for 12.7 mm and 15.0 mm radial tape · Verified material |
| 效率提升 | Splicing without stopping raises process efficiency by about 15% (Southern Machinery product page) · To be confirmed |
| 交货 | Packed by carton; about 2 days after order confirmation · Verified material |
| 编带标准（参考） | Radial taping commonly follows IEC 60286-2: 18 mm carrier, 12.7 mm feed-hole pitch; some larger parts at 15.0 mm · Concept illustration |
型号、对比与待确认事项
Which splice for which job (4 行)
| Situation | Start with | Why |
|---|---|---|
| Small radial parts: ceramic, film, small electrolytic capacitors, LEDs | 3-hole, masking paper | Short joint, clean release, highest splices per roll. |
| Heavier parts: larger electrolytics, inductors, long tape paths | 5-hole | More feed holes bridged means more adhesive area carrying the load. |
| Tape guides that drag, or a feeder that prefers a smooth face | Kraft paper | Coated, smooth surface slides with less friction. |
| Unusual hole pattern or longer splice | 6-hole or made to order | Send a tape sample; we confirm the pattern first. |
Where the source documents disagree, both values stay on the page (4 行)
| Topic | Source A | Source B | How we settle it |
|---|---|---|---|
| Packing per roll | Southern Machinery page: masking 1,000/roll, kraft 500/roll | Factory listings: both backings offered at 500 and 1,000/roll | Quoted per your order; the roll count is written on the quotation. |
| 3-hole splice width | Factory listing: 42 × 36 mm | Another listing: 42 × 22 mm with 12.7 mm hole pitch (double-sided variant) | We send the drawing for the exact splice before you order. |
| Hole counts | Southern Machinery codes: 3-hole and 5-hole | Factory listings: also 6-hole, 2-hole, single-hole | 3 and 5 are stock; others are confirmed per request. |
| Cutter size meaning | Product page: 'for 12.7 mm & 15.0 mm tape' | Photos mark the blades 12.7 mm and 15.0 mm | We match the cutter to the feed-hole pitch on your tape drawing. |
详细介绍
什么是 AI 立式接料带
AI 立式（径向）接料带是一种预先模切的胶粘接料片，用来连接两段径向编带元件（电容、电感、LED 等纸质载带上的元件），使径向自动插件机在一盘料或一箱 ammo 料用完时继续供料。每片接料片都冲有与编带送料孔对齐的孔，供料器的棘轮可以直接带动接头通过。南方机械提供三孔与五孔规格、美纹纸或牛皮纸基材，并配有适用于 12.7 mm 与 15.0 mm 径向编带的手动接料剪。
在供料器旁四个动作，除了接料剪不需要别的工具
以下方法即本接料带源资料上印刷的操作步骤，三孔与五孔通用；五孔接料片只是跨过更多送料孔。
- 沿孔中心剪齐. 沿送料孔中心把两端编带垂直剪齐。接料剪一压即可，并保证节距正确。
- 揭开底纸. 揭开接料片的覆盖底纸。模切底纸让手指始终碰不到胶面。
- 定位凸点入孔. 把接料片上的定位凸点嵌入两端编带的送料孔内，让两端保持原有节距，然后压紧。
- 对折压实. 沿接料片中线对折到编带另一面并压实。接头正反两面都已封合，可以直接送料。
接料片里有什么、改变了什么、你得到什么
接料带与接料剪的六项能力，分别按工艺工程师和采购经理想看的方式写清楚。
- 高粘性胶.
- 正反面模切.
- 定位凸点.
- 两种基材.
- 不接触胶面.
- 接料剪.
按孔数、基材和编带孔距选择
四个标准料号覆盖大多数径向产线。其他孔数和黑色款可按需定制。
- SCT-031000. 小型径向元件的日常用料。剥离干净，不留残胶。
- SCT-030500. 涂层牛皮纸面，过导轨阻力小。
- SCT-051000. 跨五个送料孔，更适合较重元件和较长的走带路径。
- SCT-050500. 五孔的强度加上牛皮纸的光滑表面。
- 径向编带接料剪. 在送料孔上剪出垂直断口，让接料片一次对位。
- 定制. 告诉我们孔型和基材，生产前先确认图纸。
- 什么情况用哪种接料片.
源资料不一致的地方，两个数值都保留在页面上
我们不取平均值，也不悄悄只选一个。以下列出每处差异，以及在您的订单中如何确定。
从一张编带照片到接头正常运行，五步
照片或样品，编带宽度与送料孔距，元件类型和机型。
视频
来自 Southern Machinery YouTube 频道的视频。点击播放前不会从 YouTube 加载任何内容。
产品目录与资料
- PDFSplice Tape and Splice toolsSplice tape and splice tools
- PDFSMT Splicing cart and Splicing toolsSMT splicing cart and splicing tools
- PDFC24639000 HAND SPLICING TOOL 3DHand splicing tool C24639000, 3D drawing
- PDFAI SMT spare parts - 2020AI and SMT spare parts 2020
- PDFS3000 Radial Insertion machine 2024S3000 radial insertion machine 2024
- PDFS3010A Radial InserterS3010A radial inserter
- PDFCarrier Clips for UIC Radial Insertion Machine 2018Carrier clips for UIC radial insertion machines
- PDFS-300B Fully Automatic High-Speed Molding and Taping MachineS-300B molding and taping machine
- PDFRadial Feeder User ManualRadial feeder user manual
- PDFSMThelp Auto Insertion PCB assembly requirementsAuto insertion PCB assembly requirements
- 3D↗ file.autoinsertion.comYouTube video board
- 3D↗ file.autoinsertion.comProduct catalog board
- 3DS3000 radial insertion machine
- 3DS-300B radial molding and taping machine
- 3DS4000 axial insertion machine
- 3DS3010A radial auto insertion
- LINKMachine catalog: file.autoinsertion.com
工程笔记
01 · 3 min readThe cheapest part on your radial line is the one that stops itA splice costs less than the component next to it. The stop it prevents costs more than the shift's coffee budget.Read the article
Article text is kept in English on every language version: these are technical pieces and a machine translation would blur the details. Ask a production manager what stops a radial line and you will hear about bent leads, a worn cutter, a board that warped in the oven. Now look at the downtime log. The most common…
Look at what actually stopped the line
Ask a production manager what stops a radial line and you will hear about bent leads, a worn cutter, a board that warped in the oven. Now look at the downtime log. The most common entry is not a failure at all. It is "reel change." A feeder ran empty, and the machine waited. A reel change is not dramatic, so nobody…
02 · 3 min readThree holes or five: the splice choice most engineers make by habitHole count is a load decision, not a preference. Here is how to decide it in one minute.Read the article
Article text is kept in English on every language version: these are technical pieces and a machine translation would blur the details. Walk around a dozen factories and ask why they use the splice they use. The honest answer is usually: that is what the last buyer ordered. Habit is fine until a heavy part starts…
Nobody chose 3-hole. It was just in the drawer.
Walk around a dozen factories and ask why they use the splice they use. The honest answer is usually: that is what the last buyer ordered. Habit is fine until a heavy part starts pulling joints apart halfway down the feeder. A splice carries load. The feeder pulls the tape forward one pitch at a time; the guides bend…
03 · 3 min readMasking paper or kraft: choose the backing by the machine, not the price listTwo backings, two behaviours in the tape path. Your guides already know which one they prefer.Read the article
Article text is kept in English on every language version: these are technical pieces and a machine translation would blur the details. Most buyers treat masking and kraft as two colours of the same thing. Pick the cheaper one, move on. The tape path does not see it that way. The backing is the surface that slides…
The backing is not decoration
Most buyers treat masking and kraft as two colours of the same thing. Pick the cheaper one, move on. The tape path does not see it that way. The backing is the surface that slides over every guide between the reel and the insertion head. Masking paper carries a high-viscosity masking adhesive that holds firmly and…
常见问题
AI 立式接料带是做什么用的？
它把一盘或一箱 ammo 径向编带元件的料尾与下一盘的料头连接起来，使径向（立式）自动插件机或径向编带供料器无需重新穿带即可继续供料。接料片上的孔与编带送料孔重合，供料器可直接带动接头通过。
用三孔还是五孔接料片？
小而轻的径向元件、走带路径短，先用三孔。较重的元件，如大电解电容、电感，或编带要绕过多个导轨时，改用五孔：更长的接料片跨过更多送料孔，把负载分散到更大的胶面上。六孔可定制。
美纹纸和牛皮纸有什么区别？
美纹纸使用高粘度美纹胶，粘得牢且不留残胶。牛皮纸同样高粘度，但表面经涂层处理、光滑，在导轨中滑动阻力更小。拿不准时，在同一个供料器上各试一周。
适用于哪些机器？
适用于使用纸质载带径向编带的径向自动插件机，包括南方机械 S3000、S3010A，以及 SMT 贴片机上的径向编带供料器。不同供应商的编带有差异，下单前我们会根据您编带的照片或样品确认适配。
能用于轴向（卧式）编带吗？
不能。轴向编带结构不同，纸质载带上没有送料孔。请向我们索取卧式插件专用接料带。
接料剪有什么用？我需要哪个尺寸？
它沿送料孔中心把径向编带垂直剪断，让接料片按正确节距对位。有标示 12.7 mm 与 15.0 mm 两种。多数径向编带送料孔距为 12.7 mm，部分较大元件为 15.0 mm。请查看编带图纸，或把编带放在尺子旁拍照发给我们。
怎样接料？
沿孔中心剪齐两端，揭开底纸，把定位凸点嵌入两端的送料孔，再沿中线把接料片对折到另一面压实。请在料盘处或供料器入口操作，切勿在运行中的机器内接料。
可以存放多久？
请密封保存，避免阳光直射和高温。南方机械 SMD 接料带公布的建议是在约 10–30 °C 下保存约六到十二个月；AI 接料带请向我们索取对应批次的保存建议。
包装与交期？
接料片成卷供应（标准料号中美纹纸 1000 片/卷、牛皮纸 500 片/卷），纸箱包装。通常确认订单后约 2 天发货。告诉我们月用量，我们一起规划数量。
如何获取报价？
请把编带特写照片、宽度与孔距、元件类型、机器或供料器型号，以及大约每月接料次数发送至 info@smthelp.com 或 WhatsApp +86 136 0256 2576。我们会回复匹配料号和书面报价。
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本页部分技术内容（表格、资料标题）按原文以英文显示。
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