THT 径向元件接料带(3/5/6孔)自动插件机专用
THT 自动插件径向元件 接料带
高粘 AI 接料带,适用于 THT 径向编带元件(电容、电感、二极管)12.7 mm 与 15.0 mm 带材。美纹纸/牛皮纸基材,精密模切 3/5/6 孔,不留残胶,接料不停机,效率提升 15%。南方机械 SCT 系列。
南方机械 SCT 接料带,用于 12.7 mm 与 15.0 mm 径向编带元件(电容、电感、二极管、电阻)的带尾接续——离线接料、不停机换卷。美纹纸或牛皮纸基材,精密模切 3 / 5 / 6 孔,高粘胶面不留残胶。
- 12.7 / 15.0 mm
- 覆盖径向料带宽度
- 3 / 5 / 6-hole
- 模切孔型,2孔及定制可做
- +15%
- 制程效率提升,接料不停机
- No residue
- 高粘胶面,供料器洁净
- 500 / 1000 pcs
- 每卷片数,整箱出口包装
- 2 days
- 确认订单后交货期
公开价格 US$8.00 起(共 4 个型号,见下表)。下单前请确认最新报价。
主要特点
换卷的隐性成本
停机、退卷、重穿、校正孔距、复机、等供料稳定——每一换卷都消耗数分钟机时与人工,每班数十次。
短料卷变成废料
短到无法重穿的料带只能报废。接料带用尽每卷的带尾,剩余物料不再是浪费。
每次复机都有供料不良
供料器链轮与导轨最容易在人工换卷后跳齿。连续接料后的母卷不给它这个机会。
规格参数
数据均摘自 Southern Machinery 公开资料。两个来源不一致时,同时列出两个数值及其出处。
| 产品系列 | SCT series AI splice tape for radial taped components |
|---|---|
| 料带宽度 | 12.7 mm and 15.0 mm radial carrier tape |
| 孔型 | 2 / 3 / 5 / 6 holes; custom die-cut on request |
| 基材 | Masking paper, kraft paper; black PET on request |
| 每卷数量 | 500 or 1000 pieces per roll |
| 三孔典型尺寸 | 42 mm × 36 mm |
| 胶粘剂 | High-viscosity synthetic rubber, no residual glue |
| 接料方式 | Offline splice, material feed never stops |
| 机型适配 | Vertical and horizontal AI insertion machines, radial taped feeders |
| 适用元件 | Radial capacitors, inductors, diodes, resistors and taped odd-form parts |
| 包装 | Export carton |
| 交货 | 2 days after order confirmation |
| 样品 | Available before bulk order |
公开价格
| 型号 | 单位 | 价格 |
|---|---|---|
| SCT-031000 AI 3-hole splice tape (masking paper) | 1000 pcs per roll | US$16.00 |
| SCT-030500 AI 3-hole splice tape (kraft paper) | 500 pcs per roll | US$8.00 |
| SCT-051000 AI 5-hole splice tape (masking paper) | 1000 pcs per roll | US$25.00 |
| SCT-050500 AI 5-hole splice tape (kraft paper) | 500 pcs per roll | US$12.00 |
价格取自原始页面;下单前请确认最新报价与库存。
型号、对比与待确认事项
SCT splice tape models (4 行)
| Model | Description | Packing | Unit price |
|---|---|---|---|
| SCT-031000 | AI 3-hole splice tape — masking paper | 1000 pcs / roll | $16.00 |
| SCT-030500 | AI 3-hole splice tape — kraft paper | 500 pcs / roll | $8.00 |
| SCT-051000 | AI 5-hole splice tape — masking paper | 1000 pcs / roll | $25.00 |
| SCT-050500 | AI 5-hole splice tape — kraft paper | 500 pcs / roll | $12.00 |
详细介绍
SCT 接料带型号
四个常备型号覆盖 3 孔与 5 孔主流孔型、两种基材。2 孔、6 孔、黑色 PET 及定制模切按需生产。
- 扩展孔型. 2 孔 / 6 孔美纹纸、牛皮纸接料带,12.7–15.0 mm 通用六孔款,黑色 PET,定制模切尺寸——起订量与交期按订单确认。
五项工程细节
SCT 接料带的每个细节,都为接得牢、供料器干净、机器不停供。
- 美纹纸基材. 高粘美纹胶,粘性持久可靠,接料后供料器不留残胶。
- 牛皮纸基材. 高粘设计,表面涂布处理,表面光滑,更适合 AI 插件机走带。
- 精密模切孔. 正反面精密模切、孔径加大,操作方便,机器易识别。
- 不接触胶面. 使用时胶面不接触元件,确保物料可靠性。
- 接料不停机. 无需停机即可续接物料,制程效率提升 15%。
- 大货前先取样. 发来料带照片,确认型号、基材与孔型——先样品,后大货。
受控接料如何工作
四个步骤,全部在产线运行中离线完成。机器看到的是一卷连续的母卷。
- 确认料带. 核对带宽(12.7 或 15.0 mm)、孔型与元件类型。有疑问发照片——下单前先确认。
- 离线接料. 将当前卷带尾与新卷带头对齐,贴接料带,保持链轮孔裸露。
- 装载母卷. 把接好的母卷装上供料器。模切孔与链轮即刻啮合——免穿带、免猜距。
- 持续供料. 插件机直接过接料口供料。不留残胶、无需重校、没有复机爬坡。
视频
来自 Southern Machinery YouTube 频道的视频。点击播放前不会从 YouTube 加载任何内容。
产品目录与资料
- 3DSouthern Machinery YouTube Video Board
- 3DTHT radial taped feeder — 3D previewInteractive 3D drawing of the radial taped feeder this splice tape supplies.
- 3DRadial tape feeder E-cap — 3D preview3D model of the E-cap radial tape feeder handling taped capacitors.
- PDFRadial tape feeder — brochure (PDF)Marketing presentation of the radial tape feeder line.
- PDFRadial tape feeder 90° bend — brochure (PDF)90° bend radial tape feeder presentation for tight layouts.
- PDFSAF1001 axial tape feeder — brochure (PDF)Axial taped feeding companion product for THT lines.
- 3DTHT auto insertion machine solution — landing pageThe complete THT insertion solution the splice tape belongs to.
- PDFAuto insertion readiness checklist (PDF)Line-side checklist before automating radial insertion.
- XLSXTHT insertion ROI calculator (XLSX)Worksheet for the payback case on insertion automation.
- 3DSouthern-Machinery-Product-Catalog-Board
- LINKMachine catalog & filesResources
工程笔记
The real cost of a radial reel change
A radial reel runs out at the worst moment: mid-shift, mid-board, feeder already loaded. The line stops, an operator pulls the empty carrier, threads the new reel, and hopes the pitch still lines up. Every changeover costs minutes of machine time and carries a real risk of misfeeds. Short reels get scrapped because…
3-hole, 5-hole or 6-hole: read your tape before you order
Order the wrong hole count and the splice will not seat. The hole pattern on your splice tape has to match the carrier tape your components arrive on. Most mismatches are discovered on the line, late at night, with a feeder jammed and a supervisor asking why. The tape was never the problem — the match was. Check…
Masking paper or kraft paper: choosing the carrier that holds
Both carriers splice. They do not behave the same way in a feeder that pulls, indexes and peels all day. A carrier that is too stiff jams the guide. A carrier whose adhesive creeps leaves residue on the sprocket. Both show up first as intermittent misfeeds, not as a visible failure. Match the carrier to the machine:…
What a no-residue splice actually protects
Residue is quiet damage. It builds on the sprocket, the guide rail and the peeler blade until one day the feeder mis-indexes and nobody knows why. Cleaning a feeder means downtime. Replacing a worn sprocket means spare parts and a technician. Both trace back to adhesive that should have stayed on the tape. Specify…
Vertical or horizontal: matching splice tape to your insertion machine
Vertical and horizontal AI insertion machines feed the same taped radial components differently. The splice sees different tension and different guide geometry. A splice that survives a vertical inserter can lift at the edges on a horizontal machine, because the tape path bends the other way. Confirm machine…
Capacitor and inductor reels: why splice strength decides yield
Radial capacitors and inductors are heavy for their size. The reel pulls hard against the splice every time the feeder indexes. A weak splice separates mid-feed. The component drops, the pitch shifts, and the board goes to rework. The tape costs pennies; the yield loss does not. Choose a splice rated for the pull…
常见问题
SCT 接料带适配哪些带宽?
12.7 mm 与 15.0 mm 径向载带。下单前请发带宽与照片,我们确认确切型号。
哪些元件可以接?
径向编带元件——电容、电感、二极管、电阻及类似编带异型件,适用于立式 / 卧式 AI 插件机与径向编带供料器。
每卷多少片,怎么包装?
视型号每卷 500 或 1000 片,出口纸箱包装。
2 孔、6 孔或定制尺寸有吗?
有。2 孔、6 孔、黑色 PET 与定制模切按需生产,起订量与交期按订单确认。
胶粘剂会在供料器里留残胶吗?
胶粘剂设计为持粘不迁移到供料器表面。大货前请用样品在自己线上跑 500 次供料验证。
如何下单,交货多快?
将带宽、孔型、机型发至 info@smthelp.com 或 WhatsApp。先样品后大货,确认后 2 天内发货。
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本页部分技术内容(表格、资料标题)按原文以英文显示。
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