Yamaha-compatible SMT Pick-and-Place Nozzle
The nozzle is the last millimetre between your mounter and a good board. 0402 to Φ15 mm. Ceramic to rubber. Drop-in fit.
Southern Machinery designs and manufactures Yamaha-compatible SMT pick-and-place nozzles — vacuum, gripper, dispenser and custom odd-form tips from 0402 to Φ15 mm, ceramic to rubber — for YS, YSM, YG, YV, YT and MG mounters. Dimensional drop-in fit, one-day spare-parts lead time, five-day custom design. Request a nozzle match.
Southern Machinery designs and manufactures Yamaha-compatible SMT nozzles for smart EMS PCB assembly. From the 0402 micro-chip tip to the Φ15 mm large-component nozzle, we match the mounter families your line actually runs — YS12, YS24, YSM, YG100, YG200, YG300, YV88, YV100, YV112, YT16 and MG — across the documented P/N series KM0, KV6, KV7, KV8, KGS, KGT, KGR, KHN, KHY, KLF, LC1, LC6 and LG0. Ceramic, tungsten, spring-steel, rubber and metal-O-ring tips, with V-shape, narrow-pitch and reflector geometries. Dimensional match to the OEM head holder, so it drops in and picks.
Key features
The tip sets the pick
A mounter does not pick a component; it picks a position through a tip. When the tip is wrong for the part — too wide, too narrow, the wrong material — the head reaches, misses the centre of gravity, and the placement is marginal. Every mispick traces back to a tip that was never matched to the part.
Wear is silent until it is a reject
Ceramic and metal tips drift by microns as they wear; rubber tips harden and lose grip. Nothing alarms when this happens — the reject rate simply climbs and the operator blames the feeder, the tape, the program. By the time it is noticed, dozens of boards have been reworked or scrapped.
OEM pricing squeezes the spares budget
Genuine nozzles are expensive and often carry long lead times, so factories run them past their useful life to avoid a stop. That is a false economy: one stopped head costs more in an hour than a whole set of matched nozzles. A traceable aftermarket source turns the spares line from a hostage into a plan.
Specifications
Figures as published in Southern Machinery documents. Where two sources disagree, both values are shown with their source.
| Product | Yamaha-compatible SMT pick-and-place nozzle (vacuum, gripper, dispenser, custom odd-form) |
|---|---|
| Nozzle types | Vacuum nozzle · mechanical gripper nozzle · dispenser nozzle · custom odd-form nozzle |
| Tip materials | Ceramic · tungsten / spring steel (metal) · rubber / silicone · metal with O-ring |
| Tip size window | 0.25 × 0.35 mm micro-chip tip up to Φ15.0 mm large-component tip |
| Component coverage | 0402 · 0603 · 1005 · 1608 · 2012 · 2125 · 3216 · 4532 · 5650 · 7343 · ALC · VR · SOP · QFP · MELF · IC |
| Mounter families | YS12 · YS24 · YSM · YG100 · YG200 · YG300 · YV88 · YV100 · YV112 · YT16 · MG |
| Representative P/N series | KM0 · KV6 · KV7 · KV8 · KGS · KGT · KGR · KHN · KHY · KLF · LC1 · LC6 · LG0 |
| Vacuum bore (inner / outer) | Φ0.4 / Φ0.7 up to Φ6.0 / Φ4.5 mm |
| Action & pitch | 1D/1S and 2D/2S configurations; pitch P = 0.8 – 2.0 mm |
| Special geometries | V-shape · narrow-pitch · reflector · Y-shape (王) · octagon · rectangle |
| Shank & fit | Dimensional match to the OEM head holder — drop-in, no head rework |
| Dispenser series | LC1 / LC6 / LG0 (N-, M- and P-coded tips) for HSD and Yamaha dispensing heads |
| Custom design | 5-day design service from a part photograph — no CAD drawing required |
| MOQ | Single-piece replacement to full production batch |
| Spare-parts lead time | Documented one-day spare-parts lead time on the standard family |
| Verification | Tip diameter, bore, concentricity and shank fit checked before ship |
| Cross-reference | Matched against the Yamaha Mounter Nozzle List before quotation |
| Other brands supported | ASM / Siemens · JUKI · FUJI NXT · Panasonic NPM · Hitachi · custom |
| Warranty | Against manufacturing defects, per the quoted order terms |
| Contact | info@smthelp.com · WhatsApp +86 13602562576 |
Models, comparisons and open points
Which Yamaha head, which nozzle series (6 rows)
| Yamaha mounter family | Nozzle series (P/N prefix) | Typical tip / spec | Component sizes covered |
|---|---|---|---|
| YS12 · YS24 · MG-3 | KLF-M77xx / KLF-M87xx | 0.35×0.65 → Φ8.0 · ceramic / metal | 0603 · 1005 · 1608 · IC · SOP/QFP · MELF |
| YSM40 · YV100X / YV100X-F | KV8-M77xx / KV8-M71Nxx | 0.25×0.35 → Φ15.0 · ceramic | 0402 · 0603 · 1005 · 1608 · 2012 · IC · SOP/QFP · MELF |
| YG100R · MG-1 / MG-8 | KGT-M77xx / KV8-M71Nxx | 0.35×0.65 → Φ4.0/3.0×2.0 · ceramic / metal | 0603 · 1005 · 1608 · IC · MELF |
| YG200 · YG300 | KGS-M77xx / KV7-M77xx | 0.35×0.65 → Φ15.0 · ceramic / O-ring | 0603 · 1005 · 1608 · IC/S · MELF |
| YV88XG · YV100II (EMERALD / TOPAZ) | KV7-M71xx / KV6-M71xx / KM0-M71xx | 0.7×0.8 → Φ15.0 · metal / reflector | 0603 · 1005 · 1608 · 2125 · IC · SOP/QFP · MELF |
| YS12 / YS100 · YG12 / YG300 | KHN-M77xx / KHY-M77xx | 0.25×0.35 → Φ8.0 · ceramic / metal | 0402 · 0603 · 1005 · 1608 · IC · SOP/QFP · MELF |
In detail
From your head to a fitted nozzle in six documented moves
Nozzle supply is not catalogue roulette. It is a matching discipline: read the machine, cross-reference the part number, choose the geometry and material for the actual component, then verify dimensions before it ever reaches your line. This is the sequence Southern Machinery engineers follow on every Yamaha order, and it is the same one we invite you to run against your own part master.
- Read the mounter and head. Everything starts with the machine model and head — YS12, YS24, YSM, YG100, YG200, YG300, YV88, YV100, YV112, YT16 or MG. The head fixes the shank, the holder interface and the vacuum take-off, so it is the first fact we record.
- Cross-reference the part number. We match your nozzle against the Yamaha Mounter Nozzle List and the supplier document — the KM0, KV6, KV7, KV8, KGS, KGT, KGR, KHN, KHY, KLF and LC/LG dispenser series — so the replacement carries the same identity your program expects.
- Choose the tip geometry. The component decides the tip: a 0402 needs a fine single-bore tip, a QFP or large electrolytic needs a wide or multi-bore gripper, an odd-form part may need a V-shape, narrow-pitch, reflector or Y-shape (王) profile. The bore is stated as inner/outer diameter — Φ0.4/Φ0.7 up to Φ6.0/Φ4.5.
- Select material and coating. Ceramic for fine-pitch, low-static, long-life picking; tungsten or spring steel for rugged larger parts; rubber or silicone for sensitive bodies; metal with O-ring where a mechanical gripper must close on a lead or terminal. Material is a wear-and-grip decision, not a default.
- Manufacture and dimensionally verify. Each nozzle is ground to the OEM dimensions and checked — tip diameter, bore, concentricity, shank fit — before it ships. The document records single/double action (1D/1S, 2D/2S) and pitch values (P=0.8 to 2.0 mm); those are the numbers we hold to.
- Drop in and confirm the first pick. Because the fit is dimensional to the head holder, the nozzle drops in without re-tramming. We ask for a first-article pick on your own tape so the match is proven on your line, not just on the drawing.
Which Yamaha head, which nozzle series
The table below maps the mounter families in the Southern Machinery document to the nozzle P/N series and the component sizes they cover. Use it to find your row, then send us the exact part number for a dimensional match.
Configure the nozzle to your part, not the other way round
Once the series is matched, these are the choices that turn a generic tip into the right tip for your component and your wear pattern.
- Tip material selection. Ceramic, tungsten, spring steel, rubber or metal + O-ring — chosen for the part body, the pick force and the wear life you need.
- Bore & action. Single or double bore (1D/1S, 2D/2S) and pitch P = 0.8 – 2.0 mm, matched to lead spacing and vacuum capacity.
- Special geometries. V-shape, narrow-pitch, reflector and Y-shape (王) profiles for fine-pitch ICs and awkward odd-form parts.
- Spares kits & batch. Named-part-number kits with the right mix of tips on the shelf, so a swap is a morning's work, not a wait.
- Nozzle cleaning program. Pair the nozzles with an S-6200 / SCM24 automatic nozzle cleaner to recover suction and extend tip life between swaps.
- Custom design from a photo. No catalog tip fits? The documented 5-day design service returns a bespoke nozzle concept from three photographs — no drawing required.
How to order a nozzle that fits first time
Getting a matched nozzle is a short, repeatable process. Here is the sequence we run with every new EMS customer, so the part arrives ready to drop into the head.
- Identify the machine and head. Note the mounter model (YS/YSM/YG/YV/YT/MG) and the head position. A photo of the head and the existing nozzle is enough to start.
- Give us the part number. Send the OEM nozzle P/N (KM0 / KV6 / KV7 / KV8 / KGS / KGT / KHN / KHY / KLF / LC / LG series) printed on the nozzle or in your spares list.
- Confirm geometry & material. We check the tip size, bore and material against the component you place, and flag anything that should change for your wear pattern.
- Sample & dimensional verify. For new or custom tips we ship a sample and confirm tip diameter, bore, concentricity and shank fit against the drawing.
- Fit to the head. Drop-in fit to the OEM holder — no re-tramming. Run a first-article pick on your own tape to confirm the match.
- Maintain & schedule swaps. Track cycle counts, clean the vacuum channel, and reorder from a named part number before the tip drifts into a reject.
What you get when you order from Southern Machinery
Fifteen years of SMT and THT spare parts, quoted and shipped from Shenzhen.
Videos
Clips from the Southern Machinery YouTube channel. Nothing loads from YouTube until you press play.
Catalogues and documents
- PDFYamaha - Nozzle Catalogue -By SMThelpYamaha Nozzle Catalogue (SMThelp)
- PDFSMT Nozzle Supplier -Southern MachinerySMT Nozzle Supplier — Southern Machinery
- PDFSouthern Machinery Customized Feeder Nozzle Catalog V03Customized Feeder & Nozzle Catalog V03
- PDFFuji Nozzles & Consumables Feeders
- 3DFull YouTube video board
- 3DFull product catalog board
- PDFSMT JUKI Serial Nozzle — Southern Machinery
- PDFS-6200 nozzle cleaning machine manual
- LINKMachine catalogue — file.autoinsertion.com
Engineering notes
ARTICLE 01The one millimetre nobody specs — and why it decides your yield
The nozzle is the only thing in the pick-and-place cycle that touches the component, yet it rarely appears on the machine spec sheet. Article body shown in English; summaries localised. Every SMT engineer can name the machine that placed a part. Almost none can name the nozzle that picked it. That is the gap: the…
ARTICLE 02Why mispicks trace back to a tip, not a program
A repeatable method for separating a nozzle problem from a feeder or program problem before you change anything. Article body shown in English; summaries localised. When a board rejects, the first instinct is to blame the program or the feeder. Both are usually innocent. The mispick you are staring at is far more…
ARTICLE 03Ceramic, tungsten or rubber — choosing the tip material
Material is a wear-and-grip decision. Here is how to read your parts and pick the right one. Article body shown in English; summaries localised. 'Ceramic, metal or rubber?' sounds like a shopping question. It is actually an engineering one, and getting it wrong is why a tip either wears out in a week or marks the…
ARTICLE 04The part number you cannot read
How to identify a worn Yamaha nozzle and turn an illegible marking into an exact replacement. Article body shown in English; summaries localised. Half the nozzle orders we get start with a photo of a part number that has worn off. The laser marking is tiny, it sits on a curved ceramic body, and after a few hundred…
ARTICLE 05Running a nozzle past its life is a false economy
The real cost of stretching a tip, measured against the hour of head time it eventually costs you. Article body shown in English; summaries localised. The most expensive nozzle is the one you keep too long. Running a tip past its life saves a purchase order and costs you an hour of head time — usually at the worst…
ARTICLE 06Odd-form parts need odd-form tips
V-shape, narrow-pitch, reflector and gripper nozzles — matching geometry to the parts that defeat a standard tip. Article body shown in English; summaries localised. Ask an operator which parts are hardest to place and they will not say the BGA. They will say the terminal, the connector, the odd-shaped thing that a…
Frequently asked questions
Do these fit genuine Yamaha heads?
Yes. We match the shank and holder interface dimensionally to the OEM nozzle for the mounter family you run — YS12, YS24, YSM, YG100, YG200, YG300, YV88, YV100, YV112, YT16 and MG — so the nozzle drops into the head without re-tramming. Send the exact part number and we confirm the fit before you order.
What is the minimum order and lead time?
We supply from a single replacement piece to a full production batch. The standard nozzle family carries a documented one-day spare-parts lead time; custom or odd-form tips follow the quoted schedule after the design step.
Can you make a nozzle that is not in the list?
Yes. The documented five-day design service starts from a photograph, not a drawing. Send the part, a handful of them, and the board, plus your daily volume, and we return a nozzle concept — geometry, bore, material and head interface.
Ceramic, metal or rubber — which should I choose?
It depends on the component and your wear pattern. Ceramic suits fine-pitch 0402/0603/1005 with low static and long life; metal (tungsten / spring steel) suits larger, tougher parts; rubber and metal-O-ring suit sensitive bodies and mechanical grippers. Tell us what you place and we will recommend.
How do I find my nozzle part number?
The P/N is usually laser-marked on the nozzle body (for example a KV8-M77xx or KLF-M77xx prefix) or listed in your spares register. If it is worn off, a clear photo of the tip and the machine model is enough for us to cross-reference the Yamaha Mounter Nozzle List.
Do you supply nozzles for other mounters?
Yes. The same document covers ASM / Siemens, JUKI, FUJI NXT, Panasonic NPM and Hitachi nozzles, plus fully customised gripper and vacuum tips. Ask about the brands your line runs.
How do I get more life out of a nozzle?
Keep the vacuum channel clean and track cycle counts. Pair the nozzles with an S-6200 or SCM24 automatic nozzle cleaner to recover suction, and swap on a schedule from a named part number rather than waiting for a reject spike.
How do I get a quote?
Email info@smthelp.com or WhatsApp +86 13602562576 with the machine model, head position and nozzle part number (or a photo). We reply with a matched part, price and lead time, usually the same working day.
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Request a quote for Yamaha-compatible SMT Pick-and-Place Nozzle
Send your board, component list or machine model and we reply with a configuration and quotation. Prices are quoted per project.