SMT Pickup Nozzle (multi-brand series)
SMT Pickup Nozzle Series for Smart EMS PCB Assembly
Pickup nozzles for JUKI, Yamaha, Siemens/ASM, FUJI, Panasonic and Samsung/Hanhwa mounters: vacuum, slot, gripper and pipe types, standard and custom design, matched to your head. One supplier for the whole nozzle shelf.
Southern Machinery designs and manufactures pickup nozzles across the mounter brands on a real SMT line - JUKI, Yamaha, Siemens / ASM, FUJI, Panasonic and Samsung / Hanhwa - in vacuum, slot, gripper and pipe types, standard or custom. Pick your brand below; each series page carries its own verified data.
Key features
One reorder covers every head
JUKI, Yamaha, Siemens, FUJI, Panasonic and Samsung nozzles are quoted and shipped together, so a single purchase order covers the mixed line instead of five vendors and five lead times.
Matched by head and part number, not by guess
Cross-brand part numbers are not interchangeable. Southern Machinery matches each nozzle to your exact head model and revision, and says so when a standard tip does not fit.
Standard and custom on the same bench
Where a published tip suits the part, it is stocked; where it does not, the same shop designs and machines a custom nozzle to your drawing - slot, gripper, pipe or odd-form.
Specifications
Figures as published in Southern Machinery documents. Where two sources disagree, both values are shown with their source.
| JUKI | 500 / 700 (1xx, 2xx), slot, gripper, pipe, ATC · 0.4 - 9.5 mm bore (catalogue) · Matched to KE-2010..2060, FX-1, 730-760 |
|---|---|
| Yamaha | YSM / YV / YG pickup nozzles · By part number · Ceramic and metal tip families; confirm head |
| Siemens / ASM | Siplace / X-series pickup nozzles · By part number · Supplied against the machine part number |
| FUJI | NXT / CP / AIM pickup nozzles · By part number · Confirm head and feeder platform |
| Panasonic | NPM / CM pickup nozzles · By part number · Confirm head and model |
| Samsung / Hanhwa | CP45 / CP40 series nozzles · By part number · Confirm head and revision |
| Standard vacuum | Flat chip to BGA / QFP tips · Per brand · Sized to component width |
| Slot nozzle | Leaded and connector parts · Slot width per type · Straddles the leads |
| Gripper nozzle | Bulky / polarised odd-form parts · Grip 0.8 - 5.2 mm (JUKI) · Mechanical clamp, not vacuum |
| Pipe nozzle | Large bodies, sockets, shields · Rubber tip options · Lifts without a flat seal |
| ATC-compatible | Built on the standard slider shaft · Per machine · Runs on the automatic tool changer |
| Custom design | Machined to your drawing · As required · When no standard tip fits |
| Materials | Copper alloy, carbide, ceramic, stainless, rubber · Named per brand · Only as the source document states |
| Lead time | Standard types · 1 week (deck) · Custom types quoted per drawing |
Models, comparisons and open points
What this series page does not promise (6 rows)
| Point | What the documents say | What is not stated | What it means for your order | Status |
|---|---|---|---|---|
| Cross-brand part numbers | Each brand (JUKI, Yamaha, Siemens, FUJI, Panasonic, Samsung) has its own numbering. | No universal part number spans brands. | A nozzle must be matched to the exact head model and revision; it is not interchangeable. | To be confirmed |
| Tip bores by brand | Only the JUKI catalogue publishes tip bores (0.4 - 9.5 mm). | Other brands' bores are not in the supplied documents. | For non-JUKI heads the bore is confirmed from your drawing, not quoted from a hub page. | To be confirmed |
| Pickup rate | The decks quote a 99.99 percent pickup rate. | No OEM catalogue guarantees that figure on your part. | Treat it as a target and verify on a sample run of your component. | To be confirmed |
| Service life | The decks state 'service life of more than 24 months'. | No fixed life is stated; it depends on duty and abrasion. | Life is a wear trend on your line, not a datasheet constant. | To be confirmed |
| Materials | Copper alloy (JUKI catalogue); ceramic / metal / rubber across the supplier catalogue. | No tungsten-carbide or ceramic claim is made unless a document states it. | Material is confirmed per brand and per part, never assumed. | To be confirmed |
| Lead time | The decks quote a one-week lead time on standard types. | Custom types and non-stock brands are not covered by that figure. | Confirm the lead time against the specific nozzle and quantity. | To be confirmed |
Where each series starts: the head and the number (3 rows)
| Mounter brand | Series page | Start point | Fit note |
|---|---|---|---|
| JUKI | 500 series (501-508) | E36xx7290A0 (original) | Open the JUKI series page for the tip table and the 500-series revisions. |
| Yamaha / Siemens / FUJI | 500 series (501-508) | E36xx7290A0 or 40011046 (new) | Match by head model and machine part number; bores confirmed from your drawing. |
| Panasonic / Samsung | 1xx laser / 2xx vision | not stated | Match by head model and part number; revisions differ across CP45 / CP40 and NPM / CM. |
In detail
From a mixed line to one nozzle order
Consolidating nozzles across brands follows one repeatable sequence: inventory the heads, list the parts you place, map each to a tip family, size the bore, then confirm material, the pick test and the part number before anything ships.
- Inventory the heads. List every mounter brand and model on the line - JUKI, Yamaha, Siemens, FUJI, Panasonic, Samsung.
- List the parts you place. Pull the distinct components from your board programs; the widths and weights drive the tips.
- Map part to tip family. Flat chips take a vacuum tip; leads take a slot; bulky or polarised parts take a gripper; large bodies take a pipe.
- Size the bore. For JUKI the catalogue maps each tip to an applicable component width; other brands are sized from the drawing.
- Confirm the shaft and changer. The nozzle must seat on the right head and, where used, the brand's automatic tool changer.
- Choose material. Copper alloy, carbide, ceramic, stainless or rubber, named per brand and per part - never assumed.
- Test the pick. The nozzle is proven on your component before it ships; marketing pickup-rate figures are treated as targets.
- Match the part number. Each brand has its own part-number revision; the order is placed against the number that fits your head.
Six nozzle series, one supplier
Each card opens a dedicated series page with its own verified data, photographs, working videos and documents. Start with the brand on your line.
- JUKI pickup nozzles. The 500 and 700 series, plus slot, gripper and pipe types for KE-2010 to KE-2060, FX-1 and the 700 heads, with tip bores published from 0.4 mm to 9.5 mm.
- Yamaha pickup nozzles. Nozzles for Yamaha YSM, YV and YG mounters, matched by head and part number, including ceramic and metal tip families.
- Gripper & custom nozzles. Gripper nozzles for bulky and polarised odd-form parts, and the custom nozzle and gripper design-and-manufacture service.
- Siemens / ASM nozzles. Pickup nozzles for Siemens and ASM Siplace mounters, supplied against the machine part number and confirmed for your head.
- FUJI pickup nozzles. Nozzles for FUJI NXT, CP and AIM mounters, matched by head and feeder platform and supplied against the machine part number.
- Custom nozzle design. Where no standard tip fits the part, a nozzle is designed and machined to your drawing - slot, gripper, pipe or odd-form, on the standard shaft and tool changer.
What this series page does not promise
A hub page that quietly implied one number fits every brand would be wrong. Six points below are stated differently across the documents, or apply to one brand only. Confirm each against the current drawing for your exact head before you order.
Where each series starts: the head and the number
Every nozzle order begins with the machine series and the part number. The table points each brand to its series page, where the fit detail lives.
The nozzle types on the shelf
Each is a documented family across the brands Southern Machinery supplies, not a one-off project.
- Standard vacuum tips. For flat chips, MELF, tantalum, SO, QFP and BGA, sized by component width.
- Slot nozzles. For leaded and connector parts; the slot straddles the leads and grips the body.
- Gripper nozzles. Mechanically clamp bulky or polarised parts - a 0.8 to 5.2 mm range on the JUKI family.
- Pipe nozzles. For large bodies, sockets and shields, with rubber-tip options to protect the part.
- Automatic Tool Changer fit. Custom nozzles are built to the standard slider shaft and the machine's tool changer.
- Custom design. When no standard tip suits the part, a nozzle is designed and machined to your drawing.
Six steps to a consolidated nozzle order
Ordering across brands is a short sequence. Follow it and one purchase order covers the whole line.
- Send the head list. Every mounter brand and model, with firmware where known. This sets which numbering applies.
- Send the parts or the drawing. The components you place, or a drawing of the odd-form part. Widths and weights drive the tip.
- Confirm the families. Southern Machinery maps each part to a vacuum, slot, gripper or pipe tip and proposes the bore.
- Match the part number. Each brand is quoted against the part number and revision that fits your head.
- Prove on a sample. Where it matters, a sample run on your component confirms the pick before volume ships.
- Set the spares kit. The matched set becomes your reorder list, reviewed as the part mix moves.
What happens after the nozzles land
Southern Machinery designs and manufactures in Shenzhen and supports the parts it ships.
Videos
Clips from the Southern Machinery YouTube channel. Nothing loads from YouTube until you press play.
Catalogues and documents
- PDFJuki - Nozzle Catalogue-Rev-C3JUKI Nozzle Application Catalogue (Rev C)
- PDFSMT JUKI Serial Nozzle--Southern MachinerySMT JUKI Serial Nozzle - Southern Machinery
- PDFSMT Nozzle Supplier -Southern MachinerySMT Nozzle Supplier - Southern Machinery
- PDFSouthern Machinery Customized Feeder Nozzle Catalog V03Customized Feeder and Nozzle Catalogue
- PDFSMT JUKI Serial Nozzle w 3D samples--Southern MachineryCustomized Feeder and Nozzle Catalogue
- PDFJUKI Nozzle 505 3DCustomized Feeder and Nozzle Catalogue
- 3DYouTube video board - every Southern Machinery machine video
- 3DProduct catalog board - every document in one place
- LINKMachine catalogue - file.autoinsertion.com
Engineering notes
ARTICLE 01A Mixed Mounter Line Should Not Need Six Nozzle Accounts
Every brand brings its own numbering, wear parts and lead time. One partner can carry them all. Full articles are in English. The summary above carries the argument in your language. A factory runs a JUKI, a Yamaha and an ASM Siplace because each was the right machine for a different job. Three good machines, and…
ARTICLE 02Why Cross-Brand Nozzle Part Numbers Are Not Interchangeable
The same tip shape is not the same order. Match by head and revision first. Full articles are in English. The summary above carries the argument in your language. A tip that looks identical across two brands is not the same order. Nozzle part numbers are brand-specific, and even inside one brand the same type can…
ARTICLE 03A Nozzle Shelf Audit: What You Are Really Paying For
Idle tips, dead stock and five vendors quietly cost more than the nozzles. Full articles are in English. The summary above carries the argument in your language. Empty the nozzle drawer and count. Some tips are opened once a year; some are gone in a week; some were bought for a machine that was retired two years ago.…
ARTICLE 04Standard Tip or Custom Nozzle: The Decision Order
A short sequence that keeps a custom project from being an expensive default. Full articles are in English. The summary above carries the argument in your language. A custom nozzle is the right answer sometimes and an expensive default other times. The difference is whether you ran the standard options first, in…
ARTICLE 05How to Consolidate Nozzles Without Stopping the Line
A staged switch that proves each brand before you retire the old account. Full articles are in English. The summary above carries the argument in your language. Consolidating nozzles onto one supplier sounds like a switch you make on a Monday. Done that way, it is a good way to stop a line. Done in stages, it is the…
ARTICLE 06The Pick Test That Makes a Multi-Brand Order Safe
One sample run per brand turns a catalogue claim into a measurement. Full articles are in English. The summary above carries the argument in your language. A multi-brand nozzle order is only as safe as the weakest assumption in it, and the usual weak assumption is a pickup rate lifted from a datasheet. One sample run…
Frequently asked questions
Which mounter brands do you supply nozzles for?
JUKI, Yamaha, Siemens / ASM, FUJI, Panasonic and Samsung / Hanhwa, in vacuum, slot, gripper and pipe types, standard or custom. Each brand has its own series page with the verified detail.
Can one supplier really cover a mixed line?
Yes. Southern Machinery matches each nozzle to the exact head model and part number across brands, so a single purchase order can cover every mounter on the line, subject to confirming fit for each.
Are nozzle part numbers interchangeable between brands?
No. Each brand has its own numbering and revisions, and even within one brand a single type can have two part numbers that fit different machines. Nozzles are always matched to the head, never assumed across brands.
What tip data do you publish?
The JUKI series page reproduces the JUKI application catalogue tip bores (0.4 to 9.5 mm) and the applicable component widths. For other brands the bore is confirmed from your drawing and part number rather than quoted from a hub page.
Can you make a custom nozzle?
Yes. Southern Machinery describes itself as specialized in the design and manufacture of SMT nozzles and machines custom slot, gripper and pipe tips to your drawing, built on the standard slider shaft and the machine's tool changer.
What pickup rate and life can I expect?
The decks quote a 99.99 percent pickup rate and a service life of more than 24 months. These are the manufacturer's own claims, not OEM catalogue figures, and real life depends on duty cycle, part abrasion and cleaning; treat them as targets and confirm on your part.
What materials are the nozzles made from?
The JUKI catalogue states a copper-alloy body and tip with polyurethane and rubber options. Across the multi-brand supplier catalogue the materials named are ceramic, metal, rubber and plastic. No tungsten-carbide or ceramic claim is made unless a document states it for that part.
How do I order, and what is the lead time?
Send the head list and the parts or drawings. The decks quote a one-week lead time on standard types, with sea freight and customs-clearance delivery offered. Custom types and non-stock brands are quoted per drawing; this page is not a quotation.
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Request a quote for SMT Pickup Nozzle (multi-brand series)
Send your board, component list or machine model and we reply with a configuration and quotation. Prices are quoted per project.