Hersteller von Panasonic-SMT-Pipetten

A worn or mismatched nozzle quietly decides your Panasonic yield

Nobody orders an NPM because of its nozzles — but the nozzle is the only thing that actually touches your component. Its tip geometry sets whether a 0402 lifts square; its calibration state sets whether the head's taught pick position is still true; its material sets how fast it wears. On a high-mix EMS line running Panasonic, the nozzle is where mispicks, skewed parts, tombstoning and 'mystery' reject spikes really come from. Southern Machinery makes the nozzle the predictable part.

• The tip sets the pick. A mounter does not pick a component; it picks a position through a tip. When the tip is wrong for the part — too wide, too narrow, the wrong material — the head reaches, misses the centre of gravity, and the placement is marginal. Every mispick traces back to a tip that was never matched to the part.
• A drifting tip breaks the taught position. Panasonic heads are taught and calibrated to a known pick position. As a tip wears by microns, the real pick centre drifts away from the taught one — and the reject rate climbs while the program looks perfect. Nothing alarms until the calibration nozzle and a fresh tip bring it back into line.
• OEM pricing squeezes the spares budget. Genuine Panasonic nozzles are expensive and often carry long lead times, so factories run them past their useful life to avoid a stop. That is a false economy: one stopped head costs more in an hour than a whole set of matched nozzles. A traceable aftermarket source turns the spares line from a hostage into a plan.

From your head to a fitted nozzle in six documented moves

Nozzle supply is not catalogue roulette. It is a matching discipline: read the machine and head, cross-reference the part number, choose the geometry and material for the actual component, then verify dimensions before it ever reaches your line. This is the sequence Southern Machinery engineers follow on every Panasonic order, and the same one we invite you to run against your own part master.

• Read the mounter and head. Everything starts with the model and head — NPM-D3, NPM-W, NPM-TT2, NPM-VF, or a CM402, CM602 or CM603. The head fixes the shank, the holder interface and the vacuum take-off, so it is the first fact we record.
• Cross-reference the part number. We match your nozzle against the Panasonic taxonomy — the N6100xxxxx part numbers and the legacy 1001N, 110N, 204CN and VVS/VS/S/M/L/LL/LLL naming — so the replacement carries the same identity your program expects.
• Choose the tip geometry. The component decides the tip: a 0402 needs the 0.35 × 0.35 mm fine tip, a MELF needs a dedicated MELF bore, a large IC or QFP needs a wide Φ5.0–Φ10.0 tip or a gripper, and an octagon, rectangle or Y-shape (王) part needs the matching profile.
• Select material and pad. Ceramic for fine-pitch, low-static, long-life picking; metal for rugged larger parts; metal-plastic and rubber for sensitive bodies where a hard tip would mark or crack. The document lists all four materials against real part numbers.
• Manufacture and dimensionally verify. Each nozzle is ground to the OEM dimensions and checked — tip diameter, bore, concentricity, shank fit — before it ships. The pick position must be identical on cycle one and cycle five hundred thousand.
• Drop in, calibrate and confirm. Because the fit is dimensional to the head holder, the nozzle drops in without re-tramming; a calibration nozzle verifies the taught pick position. We ask for a first-article pick on your own tape so the match is proven on your line.

Which Panasonic head, which nozzle series

The table below maps the mounter families in the document to the nozzle part-number series and the component sizes they cover. Use it to find your row, then send us the exact part number for a dimensional match.

Configure the nozzle to your part, not the other way round

Once the series is matched, these are the choices that turn a generic tip into the right tip for your component and your wear pattern.

• Tip material selection. Ceramic, metal, metal-plastic or rubber — chosen for the part body, the pick force and the wear life you need.
• Bore & MELF variant. Single or double bore and dedicated MELF tips for glass-bodied components, with octagon/rectangle/Y-shape profiles.
• Calibration nozzle. A reference tip to teach and verify the head's pick position, so a whole bank stays trustworthy between services.
• Spares kits & batch. Named-part-number kits with the right mix of tips on the shelf, so a swap is a morning's work, not a wait.
• Nozzle cleaning program. Pair the nozzles with an S-6200 / SCM24 automatic nozzle cleaner to recover suction and extend tip life between swaps.
• Custom design from a photo. No catalog tip fits? The documented 5-day design service returns a bespoke nozzle concept from three photographs.

How to order a nozzle that fits first time

Getting a matched nozzle is a short, repeatable process. Here is the sequence we run with every new EMS customer, so the part arrives ready to drop into the head.

• Identify the machine and head. Note the mounter model (NPM-D3, NPM-W, NPM-TT2, NPM-VF, CM402, CM602, CM603) and the head position. A photo of the head and the existing nozzle is enough to start.
• Give us the part number. Send the Panasonic nozzle P/N (the N6100xxxxx format or the legacy 1001N / 110N / 204CN / VVS-series name) printed on the nozzle or in your spares list.
• Confirm geometry & material. We check the tip size, bore and material against the component you place, and flag anything that should change for your wear pattern.
• Sample & dimensional verify. For new or custom tips we ship a sample and confirm tip diameter, bore, concentricity and shank fit against the drawing.
• Fit to the head & calibrate. Drop-in fit to the holder — no re-tramming. Run a calibration nozzle and a first-article pick on your own tape to confirm the taught position.
• Maintain & schedule swaps. Track cycle counts, re-verify with the calibration tip, clean the vacuum channel, and reorder from a named part number before the tip drifts into a reject.

What you get when you order from Southern Machinery

Fifteen years of SMT and THT spare parts, quoted and shipped from Shenzhen.