SMT 吸嘴系列 - 面向智能 EMS PCB 贴装的贴片机吸嘴制造商
SMT 吸嘴系列 面向智能 EMS PCB 贴装
适用于 JUKI、Yamaha、Siemens/ASM、FUJI、Panasonic 和 Samsung/Hanhwa 贴片机的吸嘴:真空、开槽、夹爪与套管类型,标准件与定制设计,按贴装头精准匹配。一整个吸嘴货架,一家供应商搞定。
南方机械围绕真实 SMT 产线上的各贴片机品牌设计并制造吸嘴 - JUKI、Yamaha、Siemens / ASM、FUJI、Panasonic 和 Samsung / Hanhwa - 涵盖真空、开槽、夹爪和套管类型,标准件或定制。请在下方选择您的品牌;每个系列页面都附有各自经过核实的数据。
主要特点
一次补单,覆盖所有贴装头
JUKI、Yamaha、Siemens、FUJI、Panasonic 和 Samsung 吸嘴统一报价、统一发货,一份采购订单即可覆盖整条混合产线,无需面对五家供应商和五个交期。
按贴装头和料号匹配,不靠猜测
跨品牌的料号并不通用。南方机械将每支吸嘴与您的具体贴装机型和版本逐一匹配,并在标准吸嘴不适用时如实说明。
标准件与定制件,同一工作台
有公开尺寸的吸嘴能满足元件时就备货;不能满足时,同一家工厂按您的图纸设计并加工定制吸嘴 - 开槽、夹爪、套管或异形。
规格参数
数据均摘自 Southern Machinery 公开资料。两个来源不一致时,同时列出两个数值及其出处。
| JUKI | 500 / 700 (1xx, 2xx), slot, gripper, pipe, ATC · 0.4 - 9.5 mm bore (catalogue) · Matched to KE-2010..2060, FX-1, 730-760 |
|---|---|
| Yamaha | YSM / YV / YG pickup nozzles · By part number · Ceramic and metal tip families; confirm head |
| Siemens / ASM | Siplace / X-series pickup nozzles · By part number · Supplied against the machine part number |
| FUJI | NXT / CP / AIM pickup nozzles · By part number · Confirm head and feeder platform |
| Panasonic | NPM / CM pickup nozzles · By part number · Confirm head and model |
| Samsung / Hanhwa | CP45 / CP40 series nozzles · By part number · Confirm head and revision |
| 标准真空吸嘴 | Flat chip to BGA / QFP tips · Per brand · Sized to component width |
| 开槽吸嘴 | Leaded and connector parts · Slot width per type · Straddles the leads |
| 夹爪吸嘴 | Bulky / polarised odd-form parts · Grip 0.8 - 5.2 mm (JUKI) · Mechanical clamp, not vacuum |
| 套管吸嘴 | Large bodies, sockets, shields · Rubber tip options · Lifts without a flat seal |
| ATC 兼容 | Built on the standard slider shaft · Per machine · Runs on the automatic tool changer |
| 定制设计 | Machined to your drawing · As required · When no standard tip fits |
| 材质 | Copper alloy, carbide, ceramic, stainless, rubber · Named per brand · Only as the source document states |
| 交期 | Standard types · 1 week (deck) · Custom types quoted per drawing |
型号、对比与待确认事项
What this series page does not promise (6 行)
| Point | What the documents say | What is not stated | What it means for your order | Status |
|---|---|---|---|---|
| Cross-brand part numbers | Each brand (JUKI, Yamaha, Siemens, FUJI, Panasonic, Samsung) has its own numbering. | No universal part number spans brands. | A nozzle must be matched to the exact head model and revision; it is not interchangeable. | To be confirmed |
| Tip bores by brand | Only the JUKI catalogue publishes tip bores (0.4 - 9.5 mm). | Other brands' bores are not in the supplied documents. | For non-JUKI heads the bore is confirmed from your drawing, not quoted from a hub page. | To be confirmed |
| Pickup rate | The decks quote a 99.99 percent pickup rate. | No OEM catalogue guarantees that figure on your part. | Treat it as a target and verify on a sample run of your component. | To be confirmed |
| Service life | The decks state 'service life of more than 24 months'. | No fixed life is stated; it depends on duty and abrasion. | Life is a wear trend on your line, not a datasheet constant. | To be confirmed |
| Materials | Copper alloy (JUKI catalogue); ceramic / metal / rubber across the supplier catalogue. | No tungsten-carbide or ceramic claim is made unless a document states it. | Material is confirmed per brand and per part, never assumed. | To be confirmed |
| Lead time | The decks quote a one-week lead time on standard types. | Custom types and non-stock brands are not covered by that figure. | Confirm the lead time against the specific nozzle and quantity. | To be confirmed |
Where each series starts: the head and the number (3 行)
| Mounter brand | Series page | Start point | Fit note |
|---|---|---|---|
| JUKI | 500 series (501-508) | E36xx7290A0 (original) | Open the JUKI series page for the tip table and the 500-series revisions. |
| Yamaha / Siemens / FUJI | 500 series (501-508) | E36xx7290A0 or 40011046 (new) | Match by head model and machine part number; bores confirmed from your drawing. |
| Panasonic / Samsung | 1xx laser / 2xx vision | not stated | Match by head model and part number; revisions differ across CP45 / CP40 and NPM / CM. |
详细介绍
从混合产线到一张吸嘴订单
跨品牌整合吸嘴遵循一套可重复的流程:盘点贴装头、列出所贴装的元件、将每个元件映射到吸嘴类型、确定口径,然后确认材质、试吸和料号,之后才发货。
- 盘点贴装头. 列出产线上每个贴片机品牌和型号 - JUKI、Yamaha、Siemens、FUJI、Panasonic、Samsung。
- 列出您贴装的元件. 从贴片程序中提取不同的元件;元件的宽度和重量决定吸嘴选型。
- 将元件映射到吸嘴类型. 片式元件用真空吸嘴;引脚元件用开槽吸嘴;大体积或极性元件用夹爪吸嘴;大尺寸本体用套管吸嘴。
- 确定口径. JUKI 目录为每个吸嘴标出适用元件宽度;其他品牌按图纸确定。
- 确认吸嘴杆与换嘴器. 吸嘴必须适配正确的贴装机型,如设备使用自动换嘴器,还须与品牌的 ATC 兼容。
- 选择材质. 铜合金、硬质合金、陶瓷、不锈钢或橡胶,按品牌和元件逐一指明,绝不臆断。
- 试吸验证. 吸嘴发货前先在您的元件上验证;吸取率等宣传数值仅视为目标值。
- 匹配料号. 每个品牌都有自己的料号版本;订单按适配您贴装机型的料号下达。
五大吸嘴系列,一家供应商
每张卡片都链接到独立的系列页面,含各自经过核实的数据、照片、工作视频和文档。请从您产线上的品牌开始。
- JUKI 吸嘴. 500 与 700 系列,以及用于 KE-2010 至 KE-2060、FX-1 和 700 系列贴装头的开槽、夹爪和套管吸嘴,目录公布的吸嘴口径为 0.4 mm 至 9.5 mm。
- Yamaha 吸嘴. 适用于 Yamaha YSM、YV 和 YG 贴片机的吸嘴,按贴装机型和料号匹配,涵盖陶瓷与金属吸嘴系列。
- 夹爪与定制吸嘴. 用于大体积和极性异形元件的夹爪吸嘴,以及定制吸嘴与夹爪的设计制造服务。
- Siemens / ASM 吸嘴. 适用于 Siemens 和 ASM Siplace 贴片机的吸嘴,按设备料号供货并为您的贴装机型确认。
- FUJI 吸嘴. 适用于 FUJI NXT、CP、AIM 贴片机的吸嘴,按贴装头与供料器平台匹配,按机器料号供货。
- 定制吸嘴设计. 当没有标准吸嘴适配元件时,我们按图纸设计并加工吸嘴——开槽、夹爪、套管或异形,装在标准轴与换嘴器上。
本系列页面不作承诺的内容
如果一个中心页面暗示某个数值适用于所有品牌,那一定是错的。下面六点在各文件中的说法不一致,或仅适用于单一品牌。下单前请按您贴装机型的最新图纸逐项确认。
各系列的起点:贴装机型与料号
每笔吸嘴订单都从设备系列和料号开始。下表将每个品牌指向其系列页面,适配细节都在那里。
货架上的吸嘴类型
每一种都是南方机械所供品牌中有文档记载的系列,而不是一次性项目。
- 标准真空吸嘴. 用于片式元件、MELF、钽电容、SO、QFP 和 BGA,按元件宽度选型。
- 开槽吸嘴. 用于引脚元件和连接器;开槽跨骑引脚并夹持本体。
- 夹爪吸嘴. 机械夹持大体积或极性元件 - JUKI 系列的夹持范围为 0.8 至 5.2 mm。
- 套管吸嘴. 用于大尺寸本体、插座和屏蔽罩,可选橡胶嘴端以保护元件。
- 自动换嘴器(ATC)适配. 定制吸嘴按标准滑块吸嘴杆和设备的换嘴器制造。
- 定制设计. 当没有标准吸嘴适合元件时,按您的图纸设计并加工吸嘴。
六步完成整合式吸嘴订单
跨品牌订购是一个简短的流程。照此执行,一份采购订单即可覆盖整条产线。
- 提交贴装机型清单. 列出所有贴片机品牌与型号,如已知请注明固件版本。这决定适用哪套编号。
- 提供元件或图纸. 您贴装的元件,或异形元件的图纸。宽度和重量决定吸嘴选型。
- 确认吸嘴系列. 南方机械将每个元件映射到真空、开槽、夹爪或套管吸嘴,并建议口径。
- 匹配料号. 每个品牌均按适配您贴装机型的料号及版本报价。
- 样品验证. 在关键环节,先用您的元件试产验证吸取,再批量发货。
- 建立备件包. 匹配好的组合成为您的补货清单,随元件组合变化定期复核。
吸嘴到货之后
南方机械在深圳设计并制造,并为其发货的零件提供支持。
视频
来自 Southern Machinery YouTube 频道的视频。点击播放前不会从 YouTube 加载任何内容。
产品目录与资料
- PDFJuki - Nozzle Catalogue-Rev-C3JUKI Nozzle Application Catalogue (Rev C)
- PDFSMT JUKI Serial Nozzle--Southern MachinerySMT JUKI Serial Nozzle - Southern Machinery
- PDFSMT Nozzle Supplier -Southern MachinerySMT Nozzle Supplier - Southern Machinery
- PDFSouthern Machinery Customized Feeder Nozzle Catalog V03Customized Feeder and Nozzle Catalogue
- PDFSMT JUKI Serial Nozzle w 3D samples--Southern MachineryCustomized Feeder and Nozzle Catalogue
- PDFJUKI Nozzle 505 3DCustomized Feeder and Nozzle Catalogue
- 3DYouTube video board - every Southern Machinery machine video
- 3DProduct catalog board - every document in one place
- LINKMachine catalogue - file.autoinsertion.com
工程笔记
ARTICLE 01A Mixed Mounter Line Should Not Need Six Nozzle Accounts
Every brand brings its own numbering, wear parts and lead time. One partner can carry them all. Full articles are in English. The summary above carries the argument in your language. A factory runs a JUKI, a Yamaha and an ASM Siplace because each was the right machine for a different job. Three good machines, and…
ARTICLE 02Why Cross-Brand Nozzle Part Numbers Are Not Interchangeable
The same tip shape is not the same order. Match by head and revision first. Full articles are in English. The summary above carries the argument in your language. A tip that looks identical across two brands is not the same order. Nozzle part numbers are brand-specific, and even inside one brand the same type can…
ARTICLE 03A Nozzle Shelf Audit: What You Are Really Paying For
Idle tips, dead stock and five vendors quietly cost more than the nozzles. Full articles are in English. The summary above carries the argument in your language. Empty the nozzle drawer and count. Some tips are opened once a year; some are gone in a week; some were bought for a machine that was retired two years ago.…
ARTICLE 04Standard Tip or Custom Nozzle: The Decision Order
A short sequence that keeps a custom project from being an expensive default. Full articles are in English. The summary above carries the argument in your language. A custom nozzle is the right answer sometimes and an expensive default other times. The difference is whether you ran the standard options first, in…
ARTICLE 05How to Consolidate Nozzles Without Stopping the Line
A staged switch that proves each brand before you retire the old account. Full articles are in English. The summary above carries the argument in your language. Consolidating nozzles onto one supplier sounds like a switch you make on a Monday. Done that way, it is a good way to stop a line. Done in stages, it is the…
ARTICLE 06The Pick Test That Makes a Multi-Brand Order Safe
One sample run per brand turns a catalogue claim into a measurement. Full articles are in English. The summary above carries the argument in your language. A multi-brand nozzle order is only as safe as the weakest assumption in it, and the usual weak assumption is a pickup rate lifted from a datasheet. One sample run…
常见问题
你们为哪些贴片机品牌供吸嘴?
JUKI、Yamaha、Siemens / ASM、FUJI、Panasonic 和 Samsung / Hanhwa,涵盖真空、开槽、夹爪和套管类型,标准件或定制。每个品牌都有独立的系列页面,附经核实的细节。
一家供应商真能覆盖混合产线吗?
能。南方机械跨品牌将每支吸嘴与确切的贴装机型和料号匹配,因此一份采购订单即可覆盖产线上所有贴片机,具体以逐台确认适配为准。
吸嘴料号在品牌之间可以通用吗?
不能。每个品牌都有自己的编号和版本,即使同一品牌内,一种型号也可能有两个对应不同设备的料号。吸嘴永远按贴装机型匹配,绝不跨品牌臆断。
你们公布哪些吸嘴数据?
JUKI 系列页面转载了 JUKI 应用目录的吸嘴口径(0.4 至 9.5 mm)及适用元件宽度。其他品牌的口径以您的图纸和料号确认,而不是照搬中心页面。
你们能做定制吸嘴吗?
能。南方机械自述专注 SMT 吸嘴的设计与制造,可按图纸加工定制开槽、夹爪和套管吸嘴,采用标准滑块吸嘴杆和设备的自动换嘴器。
我可以期待怎样的吸取率和寿命?
资料中宣称 99.99% 的吸取率和超过 24 个月的使用寿命。这些是制造商自述,并非 OEM 目录数值;实际寿命取决于工作节拍、元件磨损和清洗情况,请视为目标值并在您的元件上验证。
吸嘴由什么材料制成?
JUKI 目录注明本体与吸嘴为铜合金,并有聚氨酯和橡胶选项。多品牌供应商目录中列出的材质为陶瓷、金属、橡胶和塑料。除非文件对该零件明确说明,不作碳化钨或陶瓷宣称。
如何下单?交期多久?
提交贴装机型清单及元件或图纸。资料给出标准类型一周的交期,并提供海运及清关送货。定制类型和非库存品牌按图纸报价;本页面不是报价单。
相关产品
JUKI SMT 吸嘴 - 面向智能 EMS PCB 贴装的贴片机吸嘴制造商
适用于 JUKI KE-2010 至 KE-2060、FX-1 及 700 系列贴片机的真空吸嘴、开槽吸嘴、夹爪吸嘴与套管吸嘴。吸嘴内径 0.4 mm 至 9.5 mm,铜合金本体,支持定制设计,一周交期。
FUJI SMT 吸嘴制造商
Southern Machinery 设计并制造 FUJI 兼容 SMT 贴片机吸嘴 — NXT H01/H04/H04S/H08/H12/H08M/H24、CP/QP/IP 及定制 LED 尖,ø0.3 至 ø15 mm,陶瓷、金属与橡胶垫,带 OEM 数据矩阵与颜色矩阵码。尺寸级直配,备件交期一日,五天定制设计。立即申请吸嘴匹配。
面向智能EMS贴片组装的SMT吸嘴与夹嘴设计与制造
Southern Machinery designs and manufactures custom SMT nozzles and gripper nozzles for smart EMS PCB assembly. 99.99% pickup rate, diamond steel and ceramic tips, Plug & Play for JUKI, Yamaha, FUJI, Panasonic. 2-4 week delivery, 50+ countries.
Panasonic SMT 吸嘴制造商
Southern Machinery 设计制造 Panasonic 兼容 SMT 贴片吸嘴,覆盖 NPM(D3/W/TT2/VF)与 CM(402/602/603)贴片机——真空、夹爪、标定与异形定制嘴头,从 0402 到 Φ10 mm,陶瓷、金属与橡胶材质。复刻 N6100xxxxx 料号,尺寸一致即装即用,标准备件 1 天交期,5 天完成定制设计。立即申请吸嘴匹配。
面向智能 EMS PCB 贴装的 SMT 西门子吸嘴制造商
西门子与 ASM SIPLACE 真空吸嘴替代匹配,适配您的 12 星形头、C&P20A 星形头或 CPP 分段。128 份有据可查的 7xx/9xx 数据表,陶瓷与定制端头,经真空测试。识别、核验、复刻。
本页部分技术内容(表格、资料标题)按原文以英文显示。
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